EVIRT Italia smart rolling machines

Based on 50 years of experience and designed following the last engineering innovations, EVIRT Italia rolling machines are equipped with the most recent available technological features to assure a qualitative rolling process on nearly every rotation - symmetric profile.

 

PLANAR™ Series

PLANAR is a 2-slide reinforced and fully innovative Thread Rolling Machine for high quality rolled components like: splines and ISO threads.

PLANAR Thread rolling machines - the most flexible series

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    EVIRT PLANAR™ machines’ series is the most flexible Rolling machines’ series. Being equipped with Two-Independent Moving Slides, this group of machines are not only useful for threadsknurls and profiles rolling, conversely their main field is the production of splines (including little gears) and worm screws components as well as Ball Screws production for which the PLANAR™ series rolling machines has been deeply tested and approved as capable of producing 100% C3 Class Ball screws on various material up to HRC 32.

    Another really notable innovations of EVIRT Italia engineers made possible by the PLANAR™ Rolling Machines is the rolling of splines with circular dies technology.

    Due to the full independency between the two pushing heads, EVIRT PLANAR™ Rolling Machines can be used both in symmetrical and asymmetrical pushing operations.

    The machine is perfectly fitting any loading and feeding system, without requiring any loader displacement when changing the components geometries.

    The PLANAR™ model has been developed to allow fast and precise infeed and throughfeed rolling operations and it can be equipped with two different spindles management configurations:

    SYNCHRO version:

    each spindle is directly connected to a Brushless motor through a high torque planetary gearbox;

    GEAR version:

    all the spindles are managed in group through a single transmission moved by an asynchronous motor controlled in frequency (Siemens INVERTER).

    Features:

    • Magnetic Blocking System of Spindles’ Inclination. – PATENT PENDING
    • Power Saver Hydraulic System. YouTube
    • Auto-Pitching Research. – PATENTED  YouTube
    • Auto-Calculation of Working Parameters. YouTube
    • Fully Innovative Machine’s Structure. YouTube
    • Automatic Work-rest Support System. – PATENTED  YouTube

    Applicazioni:

    • Ball Screws.
    • Metric and UN/UNJ thread.
    • Lead-screws.
    • Whitworth thread.
    • Trapezoidal thread.
    • Spline.
    • Discrete Gears.
    • Round thread.
    • Automotive Ball Joints.
    • Burnishing Process.
    • Worm Screw Profiles.
    • Unsymmetrical thread.
    • Masonry drills.
    • Knurls RAA and RGE.
    • Grooves.
    • Finish rolling.
    • Special profiles.
    Model PLANAR 20 PLANAR 30 PLANAR 50 PLANAR 80 PLANAR 120
    Max. rolling force (kN)
    200
    300
    500
    800
    1200
    Workpiece diameter (mm)
    2 – 156
    2 – 160
    2 – 190
    2 – 204
    2 – 306
    Spindle Diameter (mm)
    54
    69,85
    80
    100
    120

    Dies diameter (mm)

    125 – 215
    139 – 230
    145 – 255
    188-315
    215 – 315
    Heads Inclination ± α° [deg]
    10
    10
    10
    8
    8
    Max. infeed rolling length [mm]
    175
    219
    245
    300
    310

    Dimensioni L x P x H [mm]

    1800x1890x2015
    2200x2020x2170
    2250x2060x2170
    2250x2500x2170
    2509x2700x2170

    Weight (kg)

    8200
    10300
    13120
    16476
    25000